Our
Production.

Concept & Design
Based on the specifications of the customer, our design team works out all the details of the project in close cooperation with the respective project coordinator. Together, the first design ideas and basic concepts are created, which are recorded with quick hand sketches. Already in this first step, attention is paid to feasibility and cost efficiency.

• innovative designs
• project- and collection propolsals
• solution-oriented approach

Technical Implementation
In the next step, three-dimensional models are created using the latest CAD software. Each product is constructed in detail and dimensionally. Due to the exact design, technical problems can be solved even before they occur in production. The CAD software used is precisely tailored to our production, so that our design team already recognizes the machine feasibility on the screen during implementation. In this way, the greatest possible production efficiency can be achieved during the design phase. Often it is only small changes that account for large differences in machine running times and material consumption and can drastically reduce production costs.

• CAD
• patent-protected solutions (closures, mechanisms, connection techniques, etc.)
• production-ready finalization of customer designs
• feasibility analyses during development
• file formats: STEP, IGS, SolidWorks, Catia, Rhino, DWG and DXF

Presentation
Then presentations are created with computer graphics, so-called renderings, which already present the products photorealistic. For the illustration of the designs, the design department renders small series of images with different views. Design or color variants can also be presented in a realistic way to speed up the development process for new products. In addition, functions or construction details can also be illustrated with pictures or small animations.

• presentations with photorealistic renderings
• 1:1 original scale presentations
• technical details illustrations
• animations

CNC drilling technology
Our new high-performance automatic lathes are equipped with 3m bar feeders and thus enable a 24/7 continuous production of turned parts and combined turned/milled parts with the highest precision and economic efficiency.

• CAM turning
• long- and short turning
• drilling and milling on counter spindles
• lathes with movable spindle head
• CNC turned parts in diameters from 1 to 32 mm
• production unit numbers up to over 100,000 units per day
• 3 m bar loaders

CNC milling technology
For more complex parts and the highest demands, our CNC milling machines with 3, 4 or 5 axes are available. The feeding takes place automatically by robots, which move the workpieces independently from station to station, in these processes the automatic laser system is also integrated.

• 5-axis simultaneous machining
• simultaneous turning, drilling and milling in one clamping
• 360°-degree machining, longitudinal, transverse and reverse operations
• combined turned/milled parts
• machining sizes up to 65 mm bar stock, workpieces up to 800 mm in length and 430 mm
• ideal for medical, tool, aerospace, automotive, precision engineering, jewellery and watches
• synchronous machining by tool spindle and second turret
• CAM 3D Milling
• CAM 4-axis simultaneous milling
• CAM 5-axis simultaneous milling
• simulation programs
• automatic CNC assembly by robot

Punching Technology
Punching technology enables the use of forms that are typical and cannot be achieved by any other technique. Some product or cost targets can only be achieved in this way. Punching can also be helpful for milling technology, because (depending on the workpiece), the machine runtimes of the CNC milling machines can be significantly reduced by preliminary punching and thus the overall costs and running times.

• process-reliable large quantities
• universal efficiency
• decorative components
• assemblies
• depressions and embossments in the same stamping process

Laser Welding
Our laser welding machines enable durable connections with extreme strength and aesthetic demands. Low thermal stress is exerted on the workpiece, which means that the dimensional accuracy is maintained - which is often not possible with other high-performance connections.

• high welding speed
• low thermal distortion
• all seam geometries can be displayed
• workpieces remain maximally dimensionally stable
• shorter post-processing times

Precision Measurement Technology
Even during production, the drilling and milling machines automatically check both their own tools for wear and tear and the workpieces for compliance with tolerances. This is done by simultaneous control measurements during the milling process by tactile control measurements. In addition, our testers check the machine tests again after production using measuring microscopes and roughness measuring devices. First sample test reports are only generated based on the values determined here. We have been processing metal in the precision sector for over 30 years and offer the production of precision mechanical components.

• iconic design
• accessories
• high-end jewellery
• metal components

Test Methods

If this is part of our mandate, we will make sure that your products undergo a series of tests under laboratory conditions to ensure that the products can withstand the loads intended for them in the long term. We have already taken these requirements into account even in product development and all production processes, so that your products can withstand these tests.

The following tests -next to others- are offered:

• nickel release test (simulated corrosion, simulated usage)
• abrasion tests
• corrosion tests / climate change tests
• compliance with the REACh-regulation
• drop tests
• material analyses
• minimum number of function operations (e.g., open-close)